Automation makes a system clean a station

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  • source:ACHER CNC Machining
Of the spare parts clean, go the burr, processing that cuts bits and cooling fluid is the indispensable working procedure in production process. The spare parts is examining, before store and be being assembled, must want to clean reach go burr; Cut bits to must be eliminated at any time, carry away reclaims use; Of cooling fluid reclaim, purify and recycle, can reduce pollution, protect working environment. Some FMS are compositive have clean stand and go burr equipment, implementation is cleaned reach go burr automation. Cleaning machine has a lot of sort, norms and structure, but work by its commonly whether successive cent is intermittent type (batch processing type) with successive through type (automation line type) , batch processing type cleans a station to wash the part with quality and larger volume with Yu Qing, the small lot in belonging to is cleaned, cleaning machine of automation line type is used at the spare parts to carry generous circumstance. Cleaning machine of batch processing type has tilt enclosed cleaning machine, workpiece sways type cleaning machine and robot type cleaning machine. Robot type cleaning machine is to use a robot to operate shower nozzle, workpiece is fixed do not move. Type cleans a little large batch processing station interior has overhead suspension annular car having course, workpiece tray is put in annular on car having course, circle annular orbit to make closed circuit move. Automation line type cleans a station to carry work with roller conveyer belt, the spare parts sends a person from the one aspect of the matter that cleans a station, the spare parts is cleaned in passing the course that cleans a station, the other one aspect of the matter that cleaning a station sends. Repass conveyer belt and tray hand over orgnaization photograph to join, enter spare parts loading area. Cleaning machine has high-pressured spray head, position of the size of nozzle, installation and direction consider a hardware scour place, it is difficult that the interior that assures a spare parts is mixed the place that scour all can be cleaned clean. Go up to rinse clamping apparatus and tray thoroughly cut bits, clear lotion is due and enough large flow and pressure. High-pressured clear lotion can smash the miscellaneous broken bits of cement group and grease, can clean workpiece, clamping apparatus and tray well. When undertaking checking to clear washed workpiece, want special attention to be illogical whether are aperture and sunken place cleaned clean. When the installation position of certain work and direction, should consider the eduction that be cleaned the most effectively and cleans fluid. Hair drier is one of working procedure with clean a station important, it shortens dry time, prevent to clean fluid outflow to arrive the other area of other and mechanical equipment or FMS, those who preserve working area is clean. Some clean a station to use circular convective to heat up air to blow dry, air uses gas, steam or report heats, so that blow dry workpiece quickly, prevent to rust. The cuts bits and cooling fluid to often emit into FMS directly concentration that batch processing type cleans a station cooling fluid and the processing system that cut bits, cooling fluid returns central cooling fluid finally in memory box. The cooling fluid that automation line type cleans a station to have provide for oneself commonly (or clear lotion) memory box, use at reclaiming to cut bits, use cooling fluid circularly (or clear lotion) . Cleaning machine can say is contamination, miscellaneous broken bits is collected implement. Screen mesh and fold stream board use at filtering metallic powder, miscellaneous broken bits, greasy filth and other foreign matter, must undertake cleaning to its regularly. Greasy filth conveyor sends greasy filth precipitation case waste material through a brae, precipitation post-cleaning trash, store in the center of liquid regurgitate box. Of memory box time it is very important to clear, when buying rinsing equipment, the overhaul that must consider central memory case and facilitate clean. In FMS, clean a station to accept the statement of host computer or unit controller make known to lower levels, by but program controller implements these directives. Batch processing type cleans the unit process of cargo bandling of the station to be as follows: (1) send workpiece tray to the front of cleaning a station. (2) open enter the gate that cleans a station, send tray clean working area, secure its go up in crane having course, close station door. (3) when tray circles orbit to move along with crane, cooling fluid of high pressure, large flow from nozzle gush to workpiece tray, make cut bits, contamination, grease to wait fall person blowdown system. (4) after rinsing proper time, cooling fluid is shut, begin to blow hot air to undertake dry. (5) after blowy and dry period of time, crane having course returns his initiative position. (6) take next workpiece tray from crane having course, open clean station gate, tray of carry away workpiece. Some FMS do not use specialized rinsing equipment, after cutting machines an end, the area is machined to rinse workpiece and clamping apparatus with high-pressured cooling fluid in the machine tool, with the cooling fluid that compresses air to blow remain through main shaft aperture. This kind of method saves the investment that cleans a station, spare parts to carry with latency time, but the spare parts is cleaned take up handling time of machine tool cutting. CNC Milling CNC Machining